Manufacturing

Six controlled stages — every one tuned for the metrics your loom cares about.

01. Blow Room

 Lot-tested Bunny cotton sourced from Maharashtra.
Bale opening, cleaning and mixing to a homogeneous fiber tuft.

02. Carding

Individualisation of fibers and impurity removal into a uniform sliver. 

03. Drawing

Four-over-Three doubling to level irregularities and improve blending.

04. Open End Spinng

Spinning the Yarn through Rotor and
Removal of Trach through opening rollers for premium combed counts.

05. Ply Winding

Winding of two strands of yarn parallelly as preparation for Twisting at TFO

06. TFO Doubling

Double yarn manufacturing with controlled twist .

Quality Assurance

Every lot passes the lab, or it doesn't ship.

Our in-house USTER®-instrumented lab tests CV%, thin/thick places, neps (IPI), hairiness index, tenacity and elongation on every lot. Reports travel with the cones.

< 1.5%
COUNT CV% target
< 100
IPI (OE Yarn all count range)
100%
Lot testing
USTER lab